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Choosing the best tonneau cover for your truck is a crucial decision for any pickup owner looking to protect their cargo and enhance their vehicle’s utility. Hard tonneau covers, in particular, offer superior security and weather resistance compared to soft covers. Based on extensive hands-on testing and expert consultation, we’ve compiled a list of the top-rated hard tonneau covers available on the market today. Our recommendations are based on factors like durability, ease of use, installation, and overall value, ensuring you find the perfect hard tonneau cover to meet your needs and budget. Whether you’re concerned about theft, inclement weather, or simply want to improve your truck’s appearance, a high-quality hard tonneau cover is a worthwhile investment. In this guide, we delve into the best hard tonneau covers, highlighting their key features, pros, cons, and performance in real-world testing scenarios.
Hard Tonneau Covers & Our Rigorous Testing Process
To bring you the most reliable recommendations for Best Tonneau Covers, our team at Automoblog conducted a comprehensive two-phase review process. We began by extensively researching the market, exploring top-selling hard tonneau covers from leading retailers like RealTruck, Amazon, and Advance Auto Parts. During this initial research phase, we meticulously evaluated each cover based on several critical factors: construction materials, price point, customer reviews, and tonneau cover style (retractable, folding, one-piece, roll-up).
Following this in-depth preliminary research, we moved into the hands-on testing phase. We ordered a selection of the most promising hard tonneau covers identified in our initial research and installed them on a diverse fleet of pickup trucks, representing various bed sizes and truck models. Our test vehicles included:
- 2013 Toyota Tacoma (Standard Cab) with a 6.0-ft., 2.0-in. bed
- 2016 Toyota Tundra with a 5.0-ft., 7.0-in. bed
- 2022 Nissan Frontier Crew Cab with a 5.0-ft. bed
- 2016 Chevy Colorado with a 5.0-ft. bed
- 2017 Toyota Tundra with a 5.0-ft., 7.0-in. bed
- 2022 Chevrolet Silverado 1500 Trail Boss with a 5.0-ft., 8.0-in. bed
- 2024 Chevrolet Silverado 2500 with a 6.0-ft., 9.0-in. bed
After professional installation, we rigorously tested each tonneau cover’s features and functionalities. We evaluated ease of opening and closing, security features, and weather resistance. Crucially, we left each cover installed on our test trucks for an extended period to assess its long-term durability and performance under everyday conditions. Our comprehensive testing methodology, which includes detailed scoring criteria for each hard tonneau cover, is available by clicking the “show more” arrow below.
Each hard tonneau cover was evaluated and assigned a star rating out of 5.0 based on the following key performance criteria:
Ease of Installation
This rating reflects how straightforward it is for a typical truck owner to install the tonneau cover at home. Covers that scored highly in this category were those that required minimal tools, featured quick installation processes, and involved only a few components. We penalized covers that were time-consuming to install or appeared overly complicated in their design or instructions.
Across all the tonneau covers tested, we observed a common issue: the quality of the printed installation instructions was consistently subpar. Based on our experience, we strongly recommend consulting installation videos available on platforms like the RealTruck YouTube channel, specifically searching for videos related to your truck model and chosen cover. These video guides generally offer clearer and easier-to-follow instructions compared to the often-ambiguous diagrams found in the written manuals.
Ease of Use
The ease of use score measures how simple and convenient it is to operate the tonneau cover daily after installation. This encompasses opening, closing, and securing the cover. For this metric, we looked for smoothly operating latches, effortless gliding along rails for retractable models, and user-friendly straps to secure folding covers in an open position.
Top scores in ease of use were awarded to tonneau covers with smoothly functioning latches and retractable mechanisms that didn’t jam or stick. Lightweight covers also fared better in this category due to their less cumbersome operation.
Durability
Our durability rating assesses the perceived strength and expected longevity of each tonneau cover. This assessment was based on a combination of factors: the feel and quality of the materials used, our direct experience using the cover during testing, and insights gleaned from customer reviews regarding long-term performance. A high-quality tonneau cover should provide years of reliable service. To gauge long-term durability, we extensively researched customer reviews, paying particular attention to feedback concerning cover performance after several years of use.
Our Star Rating System Explained
Every tonneau cover in our test received a rating between 1.0 and 5.0 stars in each of the above categories. Here’s a breakdown of what each star rating signifies in practical terms:
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5.0 Stars: A 5.0-star rating signifies that a tonneau cover is exceptional and ranks among the best in its category. For installation, this might mean a cover that installs in minutes without any tools. For durability, a 5.0-star rating indicates construction with the most robust materials.
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4.0 Stars: A 4.0-star rating denotes performance that is better than average. Installation might require basic tools like a wrench, but the process remains relatively quick. For ease of use, a 4.0-star cover would feature convenient slam latches and pull strings for effortless operation.
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3.0 Stars: A 3.0-star rating represents an average or typical performance level for a tonneau cover based on our testing. This might describe a cover that takes around 20 to 30 minutes to install and may lack premium features like slam latches or advanced retraction mechanisms.
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2.0 Stars: A 2.0-star rating indicates below-average performance. Covers in this range might have fitment issues or feel less secure once installed.
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1.0 Star: A 1.0-star rating signifies performance well below expectations. A 1.0-star cover might not fit the truck at all or could exhibit premature failure during testing.
Why Trust Automoblog’s Tonneau Cover Reviews?
The Automoblog team is dedicated to providing unbiased and thorough reviews of automotive products. Each year, we rigorously test and evaluate dozens of automotive accessories, from essential maintenance items to performance upgrades and convenience features like tonneau covers. Our testing process is multifaceted, incorporating real-world road tests in Detroit, Michigan, controlled evaluations at our dedicated studio garage in Sioux Falls, South Dakota, and collaboration with expert testing labs in Raleigh, North Carolina.
Through these diverse testing environments, our team conducts in-depth research on leading automotive products. We meticulously unbox each product, thoroughly review owner’s manuals, and carefully examine every component for quality of materials and construction. We then install and test these products on our personal vehicles, simulating everyday use conditions before formulating our recommendations for our readers and viewers on our YouTube channel.
To date, we’ve published hundreds of detailed product and service reviews, empowering vehicle owners to make informed decisions regarding extended warranties, auto insurance, car buying, and aftermarket accessories. Our commitment to comprehensive evaluation extends to a wide range of popular automotive products, including dash cameras, radar detectors, car cleaning kits, tires, and, of course, tonneau covers.
For additional guidance in selecting the ideal hard tonneau cover for your truck, we offer two valuable resources: a comprehensive buying guide located further down on this page and a dedicated review focused specifically on hard folding tonneau covers.
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What is the Best Hard Tonneau Cover? Our Top Picks for 2025
Based on our extensive hands-on testing and evaluation, the Automoblog review team has identified the best tonneau covers of 2025. These top-performing models, in our expert opinion, are the GatorTrax, BAKFlip G2, Truxedo Sentry CT, Gator EFX, UnderCover SE, Retrax PowertraxPRO XR, Gator Recoil, and Retrax EQ. Each of these hard tonneau covers excelled in our rigorous testing process, demonstrating a strong balance of security, durability, ease of use, and overall value.
To help you quickly compare these top picks, we’ve compiled a summary table outlining key features, costs, and our overall ratings:
| Brand/Model | Cost | Overall Rating (Out of 5.0 Stars) | Award |
|---|---|---|---|
| GatorTrax Tonneau Cover | From $1,600 | 4.3 | Best Hard Tonneau Cover Overall |
| BAKFlip G2 | From $1,100 | 4.0 | Best Hard Folding Tonneau Cover |
| Truxedo Sentry CT | From $1,400 | 3.8 | Best Roll-Up Hard Tonneau Cover |
| Gator EFX | From $600 | 3.8 | Best Budget Hard Tonneau Cover |
| UnderCover SE | From $1,200 | 4.0 | Best One-Piece Hard Tonneau Cover |
| Retrax PowertraxPRO XR | From $2,950 | 4.2 | Best Automatic Retracting Tonneau Cover |
| Gator Recoil | From $999 | 4.0 | Budget Retractable Tonneau Cover |
| Retrax EQ | From $3,200 | 4.0 | Best High-End Tonneau Cover |
Note: Tonneau cover prices are subject to fluctuation. The prices listed in the table are approximate and may vary based on truck bed size and retailer.
#1: Best Hard Tonneau Cover Overall: GatorTrax
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GatorTrax: Key Features
- Cost: Starting from $1,600
- Style: Retractable
- Material: Composite
- Warranty: 1 Year
The GatorTrax distinguishes itself as a top contender in the retractable tonneau cover market due to its unique locking versatility. Unlike most retractable covers that only lock at fixed intervals, the GatorTrax can be securely locked in any position along the bed rails. This provides unparalleled flexibility in securing various cargo sizes. Furthermore, the GatorTrax utilizes sealed ball bearings in its retractable mechanism. This innovative design ensures smooth, maintenance-free operation and prevents the cover from freezing shut in cold weather conditions.
Here’s a breakdown of the GatorTrax’s performance in our detailed testing categories:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 3.5 |
| Ease of Use | 4.5 |
| Durability | 5.0 |
| Overall Rating | 4.3 |
GatorTrax Pros:
- Locks securely at any position along the bed rail for maximum cargo flexibility.
- Features a stylish and durable matte finish.
- Straightforward, no-drill installation process.
GatorTrax Cons:
- Installation instructions could be clearer and more user-friendly.
Our Hands-On Experience with the GatorTrax
While we found the written installation manual somewhat confusing, the actual installation of the GatorTrax tonneau cover was manageable once we clarified the parts and their placements. The number of components is relatively small, making the primary challenge ensuring correct positioning and alignment of these parts. This issue of unclear instructions was a recurring theme across many of the tonneau covers we tested.
A key factor that makes GatorTrax installation slightly challenging is its weight. While a single person can install it, we strongly recommend having a helper to manage the weight and ensure proper alignment. Once installed, the GatorTrax sits perfectly flush with the truck bed rails and operates with exceptional smoothness, making it one of the most user-friendly retractable covers we tested.
Best Overall: GatorTrax
Key Features of GatorTrax:
- Sealed ball bearings for smooth, maintenance-free operation.
- Securely locks in any position along the bed rail with an included key.
- Compatible with most 5th wheel hitches for versatile towing.
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What Customers Are Saying About the GatorTrax
RealTruck Customer Review Score: 4.5 out of 5.0 stars (based on approximately 1,000 reviews).
Customer reviews for the GatorTrax tonneau cover are overwhelmingly positive, reflecting high levels of owner satisfaction. Many reviewers highlight the ease of installation, with some reporting installation times as short as 30 minutes. While our experience was slightly longer, the general consensus points to a relatively straightforward setup process.
One reviewer specifically praised the GatorTrax for its exceptional waterproof design. To test this claim, they subjected the cover to a water hose spray along all seams. The reviewer reported that their truck bed remained completely dry afterward, confirming the GatorTrax’s impressive weather sealing capabilities.
#2: Best Hard Folding Tonneau Cover: BAKFlip G2
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BAKFlip G2: Key Features
- Cost: Starting from $1,100
- Style: Folding
- Material: Aluminum
- Warranty: 3 Years
The BAKFlip G2 is a top-rated folding tonneau cover known for its versatility and ease of use. Its folding design allows for partial or full truck bed access as needed. The G2 can be completely flipped up against the truck cab and secured in place, providing unobstructed access to the entire truck bed for hauling large items. Constructed from durable, aircraft-grade aluminum panels with a robust powder-coated black finish, the BAKFlip G2 offers excellent UV resistance and long-term durability.
To enhance weather protection, the edges of the BAKFlip G2 are lined with high-quality EPDM rubber seals, effectively preventing water intrusion. Integrated drainage channels along the sides of the cover further contribute to keeping the truck bed dry, even in heavy rain conditions.
The BAKFlip G2 is an excellent choice for truck owners seeking a user-friendly, hard tonneau cover that provides both security and the flexibility of full bed access without requiring removal. Here’s how the BAKFlip G2 performed in our testing categories:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 4.0 |
| Ease of Use | 4.0 |
| Durability | 4.0 |
| Overall Rating | 4.0 |
BAKFlip G2 Pros:
- Easy and relatively quick installation process.
- Prop-up capability against the cab for hauling oversized cargo.
- Constructed from strong, aircraft-grade aluminum with a 300 lbs weight capacity.
BAKFlip G2 Cons:
- Higher price point compared to some other hard folding covers.
Our Hands-On Experience with the BAKFlip G2
The BAKFlip G2 tonneau cover impressed us with its rapid installation on our test truck. However, it’s worth noting that trucks with non-square bed rails may require additional shimming or adjustments to ensure the cover sits completely level.
Once properly installed, the G2 provided a flush, seamless fit with the truck bed. The cover’s latching system is well-designed, offering secure closure in multiple positions with a smooth and responsive locking mechanism.
Best Hard Folding Tonneau Cover: BAKFlip G2
Key Features of BAKFlip G2:
- Constructed from aircraft-grade aluminum for superior strength and durability.
- Integrated drainage tubes efficiently channel water away from the truck bed.
- Provides full truck bed access when completely folded and secured.
- 3rd brake light visibility remains unobstructed in any position.
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What Customers Are Saying About the BAKFlip G2
RealTruck Customer Review Score: 4.5 out of 5.0 stars (based on over 1,800 reviews).
The majority of customer reviews for the BAKFlip G2 tonneau cover echo our experience regarding ease of installation. While most users find the installation process remarkably straightforward, a small number of negative reviews report difficulties. These installation challenges may be attributed to occasional quality control issues resulting in faulty parts.
Waterproofing performance receives mixed feedback. Most reviewers confirm the G2’s excellent water-tightness, effectively keeping the truck bed dry. However, a minority of users report leaks, particularly along the tailgate area, especially as the cover ages.
For truck owners seeking enhanced durability and are willing to invest more, the BAKFlip MX4 hard-folding truck bed tonneau cover presents a compelling alternative. The MX4 features a more robust four-panel design (compared to the G2’s three panels), a higher weight capacity (up to 400 lbs), and compatibility with the BakBox storage system. The MX4 is consistently ranked among the best tonneau covers overall, regardless of style or type.
#3: Best Roll-Up Hard Cover: Truxedo Sentry CT
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Truxedo Sentry CT: Key Features
- Cost: Starting from $1,400
- Style: Roll-up
- Material: Aluminum and Canvas
- Warranty: 5 Years
The Truxedo Sentry CT is a unique hard-top roll-up tonneau cover that combines the convenience of a roll-up design with the security of a hard cover. Constructed with durable aluminum slats underneath a textured, woven canvas material, the Sentry CT offers excellent protection against theft while providing full truck bed access when rolled up. Unlike folding covers, the roll-up design of the Sentry CT never obstructs the rear window.
Installation of the Sentry CT is designed for simplicity and speed, often completed in under an hour by a single person (though assistance is always recommended). The cover requires no specialized tools for installation and comes with vehicle-specific parts for a custom fit.
Here’s how the Truxedo Sentry CT performed in our testing:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 4.0 |
| Ease of Use | 3.5 |
| Durability | 4.0 |
| Overall Rating | 3.8 |
Truxedo Sentry CT Pros:
- Low-profile design sits nearly flush with the bed rails.
- Simple and relatively quick installation process.
- Durable canvas material reinforced with underlying aluminum slats.
Truxedo Sentry CT Cons:
- Higher price point compared to soft roll-up covers.
- Rolling up and securing the cover takes slightly longer than folding or retractable models.
Our Hands-On Experience with the Truxedo Sentry CT
Similar to other tonneau covers we tested, we found the written instructions for the Truxedo Sentry CT somewhat challenging to interpret. The illustrations lacked clarity, making certain steps difficult to visualize. However, installation videos available on RealTruck’s website provided a much clearer and more accessible guide to the process.
The Sentry CT installation process varies slightly depending on the specific truck model, with minor differences in included parts. However, the core steps remain consistent across all vehicles: side rails are secured using clamps, and the cover is then attached at the cab end using two screws.
Low Profile Design and Robust Durability
Once installed, the Sentry CT stands out for its exceptionally low-profile design. The cover sits almost flush with the truck bed rails, creating a sleek, integrated appearance and potentially improving vehicle aerodynamics.
Another key differentiator is the Sentry CT’s unique construction as a hard roll-up cover. Many roll-up tonneau covers are soft vinyl, offering limited security against theft. The Sentry CT effectively merges the aesthetic appeal and convenience of a roll-up cover with the enhanced security and durability of a hard tonneau cover.
Best Roll-Up Hard Cover: Truxedo Sentry CT
Key Features of Truxedo Sentry CT:
- Woven matte black fabric is highly resistant to weather elements and UV damage.
- Slam latches enable convenient operation from either side of the truck bed.
- 15-degree side rails contribute to the cover’s streamlined, low-profile aesthetic.
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What Customers Are Saying About the Truxedo Sentry CT
RealTruck Customer Review Score: 4.8 out of 5.0 stars (based on over 190 reviews).
Customer reviews confirm the Truxedo Sentry CT’s ease of use and straightforward installation. Many owners praise its sleek appearance, noting its flush fit with the truck bed rails, as we also observed. Despite its canvas-like appearance, reviewers consistently highlight the cover’s robust security and theft protection.
Waterproofing is another frequently praised attribute, with many reviewers reporting that the Sentry CT effectively kept their truck beds dry even during heavy rainfall.
RealTruck’s customer service also receives high marks in the review section. While some reviewers encountered issues like incorrect parts or confusing instructions, they consistently commend RealTruck’s customer service for being responsive, friendly, and helpful in resolving any problems.
#4: Best Budget Hard Tonneau Cover: Gator EFX
Gator EFX: Key Features
- Cost: Starting from $600
- Style: Folding (Tri-fold)
- Material: Aluminum
- Warranty: Limited Lifetime
The Gator EFX is a hard tri-fold tonneau cover that strikes an excellent balance between affordability and performance. It offers a relatively low price point without compromising on essential features like security and durability. Installation is designed to be tool-free and user-friendly. Constructed from aircraft-grade aluminum, the Gator EFX can support up to 300 lbs of evenly distributed weight and is finished with a scratch-, dent-, and UV-resistant polymer coating for long-lasting protection.
The Gator EFX offers versatile bed access. With the panels open and secured, you gain approximately two-thirds of bed access for hauling larger items. For full bed access, the entire cover can be quickly removed without any tools. EPDM rubber hinges and integrated drain tubes help minimize water intrusion into the truck bed. When fully closed, the Gator EFX locks securely, providing an added layer of security for your cargo.
Here’s how the Gator EFX performed in our testing categories:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 4.0 |
| Ease of Use | 3.5 |
| Durability | 4.0 |
| Overall Rating | 3.8 |
Gator EFX Pros:
- Very competitively priced, offering excellent value.
- Robust and durable aluminum construction.
- Simple, tool-free installation process.
Gator EFX Cons:
- Potential for minor leaks at the tailgate area.
Our Hands-On Experience with the Gator EFX
The Gator EFX tonneau cover is designed for straightforward installation. As with other covers we tested, the written instructions were not particularly helpful. However, the overall assembly and installation process is relatively simple and intuitive. Once installed, the Gator EFX latches securely and provides a good level of protection.
Minor Usability Concerns
We did observe that the slam latches on the Gator EFX did not always align perfectly. There is a slight degree of lateral wiggle in the cover, which can sometimes prevent one side’s latch from engaging smoothly. This minor issue slightly impacted the ease of use score, as users may need to jiggle the cover slightly to ensure both latches are fully engaged each time.
The Gator EFX boasts a durable construction with aircraft-grade aluminum slats, a powder-coated finish, and thick EPDM rubber seals. However, the thickness of the rubber seals in some areas prevented the cover from sitting completely flush with the truck bed rails in certain spots.
Best Budget Hard Tonneau Cover: Gator EFX
Key Features of Gator EFX:
- Offers two-thirds bed access when partially folded, ideal for transporting cargo.
- EPDM rubber seals and drain tubes are designed to minimize water intrusion.
- Black powder coat finish provides a clean, sharp appearance.
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What Customers Are Saying About the Gator EFX
RealTruck Customer Review Score: 4.5 out of 5.0 stars (based on over 3,000 reviews).
Customer reviews for the Gator EFX tonneau cover are generally very positive, especially considering its budget-friendly price. Owners consistently praise its ease of installation and its effectiveness in minimizing water intrusion when properly installed and fitted. The cover’s appearance and its lightweight yet durable design are also frequently cited as positive attributes.
While generally effective at weather sealing, some reviewers note that the Gator EFX is not completely waterproof. A few reviewers have pointed out that if a truck bed liner is installed, the Gator EFX may not seal perfectly unless the liner is trimmed back in certain areas to ensure a flush fit.
#5: Best One-Piece Hard Tonneau Cover: UnderCover SE
UnderCover SE: Key Features
- Cost: Starting from $1,200
- Style: One-piece
- Material: ABS Composite
- Warranty: 3 years structural, 1 year parts, 1 year hardware
The UnderCover SE is an excellent choice for truck owners prioritizing maximum security and weather protection. This one-piece tonneau cover is consistently praised in user reviews for its exceptional waterproof performance.
The single-piece design features raised rib styling, which not only enhances the cover’s aesthetics but also contributes to improved aerodynamic performance. Constructed from a robust ABS composite material with an X-frame structure, the UnderCover SE is exceptionally durable. The cover features a distinctive black matte finish that complements most truck colors and models. For those seeking a custom look, a smooth finish version is also available, ready for painting to match the truck’s color.
A notable feature of the UnderCover SE is its integrated LED lighting system, providing convenient illumination of the truck bed, especially useful in low-light conditions. Here’s how the UnderCover SE performed in our testing categories:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 3.0 |
| Ease of Use | 4.0 |
| Durability | 5.0 |
| Overall Rating | 4.0 |
UnderCover SE Pros:
- Relatively easy installation and straightforward operation.
- Lightweight yet highly durable ABS composite materials.
- Integrated LED lighting system for enhanced truck bed visibility.
UnderCover SE Cons:
- Surface may be prone to scratching.
- Higher price point compared to some other cover types.
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Our Hands-On Experience with the UnderCover SE
The one-piece design of the UnderCover SE tonneau cover is inherently advantageous for weatherproofing. The solid composite material and seamless construction effectively seal the truck bed, preventing rain and moisture from entering. The cover locks securely with a key, and its rigid design provides a high level of security against theft.
Installation Considerations
One potential drawback of the UnderCover SE is its slightly more involved installation process compared to some other covers we tested. Instead of the more common two mounting brackets (one per side), the UnderCover SE utilizes four brackets per side for most truck models, and even six for certain makes and models. Additionally, pneumatic struts need to be properly fitted to assist with lifting and closing the cover.
The pneumatic struts make opening the UnderCover SE relatively easy. However, the one-piece design limits bed access from the sides, particularly near the cab.
Removing the UnderCover SE completely is possible and doesn’t require tools, although it does require some effort due to its size. The mounting brackets remain attached to the truck bed rails when the cover is removed, simplifying re-installation. The UnderCover SE even includes hanging hooks for convenient storage when not in use.
Best One-Piece Hard Tonneau Cover: UnderCover SE
Key Features of UnderCover SE:
- UV-resistant textured black finish maintains its appearance over time.
- Lightweight yet strong ABS composite construction.
- Integrated LED overhead light provides valuable illumination of the truck bed at night.
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What Customers Are Saying About the UnderCover SE
RealTruck Customer Review Score: 4.7 out of 5.0 stars (based on over 200 reviews).
Reviewers consistently praise the UnderCover SE tonneau cover for its robust build quality and effective weather protection. Many users report easy installation and excellent water resistance. While a few reviewers have mentioned minor leaks, others suggest that these issues may stem from improper installation, emphasizing the importance of precise alignment along the bed rails for a perfect seal.
A few users have expressed a preference for a two-lock system for enhanced security, compared to the UnderCover SE’s single-lock mechanism. Another point raised by some reviewers is that the UnderCover SE is not designed to be weight-bearing, meaning items cannot be safely stored on top of the closed cover.
#6: Best Automatic Retracting Cover: Retrax PowertraxPRO XR
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Retrax PowertraxPRO XR: Key Features
- Cost: Starting from $2,950
- Style: Retractable (Automatic)
- Material: Aluminum
- Warranty: Limited Lifetime
The Retrax PowertraxPRO XR represents the premium end of RealTruck’s Retrax tonneau cover lineup. While we’ve been impressed with all Retrax covers we’ve tested, the PowertraxPRO XR stands out for its automatic operation, exceptional weight capacity, and sleek, high-end design.
Here’s how we rated the PowertraxPRO XR in our testing:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 3.0 |
| Ease of Use | 5.0 |
| Durability | 4.5 |
| Overall Rating | 4.2 |
Retrax PowertraxPRO XR Pros:
- Convenient automatic operation for effortless opening and closing.
- Heavy-duty aluminum construction with a 500 lbs distributed weight capacity.
- Integrated T-slot system allows for easy attachment of bed accessories.
- Excellent customer support from RealTruck.
Retrax PowertraxPRO XR Cons:
- Significantly higher price point.
- More complex and time-consuming installation process compared to manual covers.
Our Hands-On Experience with the PowertraxPRO XR
We encountered some initial challenges assembling the PowertraxPRO XR tonneau cover out of the box. While the number of parts is relatively small, the included instructions seemed generic and not specific to the PowertraxPRO XR model we tested. The instructions referenced a lever that was not present on our model, causing some initial confusion.
Fortunately, RealTruck’s customer support proved to be exceptionally helpful. Their customer service is notably responsive and efficient. Whenever we contacted RealTruck with an issue, we were promptly connected to knowledgeable representatives familiar with their products, with minimal hold times.
Installation Notes for Automatic Operation
The PowertraxPRO XR requires a connection to the truck’s battery to power its automatic retraction system. This involves routing wiring from the truck bed to the engine bay, which necessitates working underneath the vehicle. While not technically complex, this step can be physically demanding and may require the use of jack stands for safe access.
Once wired, the PowertraxPRO XR operated smoothly and reliably. The automatic retraction is reasonably quick. However, we observed that the cover did not fully extend to the tailgate, leaving a small gap of about ¼ inch. While we could manually tug the cover to fully close it, this minor imperfection in the automatic operation was slightly inconvenient.
Durability and visual appeal are key strengths of this truck bed tonneau cover. It’s built with robust aluminum slats rated for a 500 lbs weight capacity and is backed by RealTruck’s lifetime warranty, providing long-term peace of mind.
Best Automatic Retracting Cover: Retrax PowertraxPRO XR
Key Features of Retrax PowertraxPRO XR:
- Matte black powder coat finish over double-walled aluminum slats for maximum durability.
- Compatible with popular T-slot accessories for versatile cargo management.
- Hands-free operation via electric motor and wireless key fobs.
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PowertraxPRO MX & XR Models: What’s the Difference?
RealTruck offers two PowertraxPRO models: the MX retractable tonneau cover and the XR (reviewed here). Besides a price difference of approximately $150, the primary distinction is the inclusion of T-slots on the XR model. These T-slots, integrated into the side rails, allow for easy attachment of various truck bed accessories, such as truck racks and cargo management systems.
We tested the accessory compatibility by installing a work truck rack on the PowertraxPRO XR. The installation process was straightforward. However, we noted that overtightening the rack clamps could impede the PowertraxPRO’s automatic operation. Excessive compression of the side rails can restrict the smooth retraction of the cover. Therefore, care must be taken to avoid overtightening when attaching accessories to the T-slots.
What Customers Are Saying About PowertraxPRO XR
The PowertraxPRO XR is a relatively new product, and online customer reviews on the RealTruck website are still emerging. However, early reviews for the PowertraxPRO are overwhelmingly positive, indicating high initial customer satisfaction.
#7: Best Budget Retractable Tonneau Cover: Gator Recoil
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Gator Recoil: Key Features
- Cost: Starting from $999
- Style: Retractable
- Material: Aluminum
- Warranty: 2 Years
Retractable hard tonneau covers are known for their ease of use, and the Gator Recoil is no exception, offering this convenience at a more budget-friendly price point within the retractable category. It features a quick-release latch and a springless, ball-bearing retraction mechanism, designed for smooth, reliable operation and reduced risk of component failure over time. The Gator Recoil is a compelling option if you desire the convenience of a retractable cover but are aiming for a price point around $1,000.
The Gator Recoil features matte black powder-coated aluminum slats that retract smoothly into a compact canister located at the front of the truck bed, maximizing bed space when open. This versatile truck bed tonneau cover can also be partially retracted and locked at any point along the bed rails, offering flexible cargo management. For enhanced security, the Gator Recoil cannot be retracted when the tailgate is locked, adding an extra layer of theft protection.
Here’s how the Gator Recoil performed in our testing categories:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 3.5 |
| Ease of Use | 4.0 |
| Durability | 4.5 |
| Overall Rating | 4.0 |
Gator Recoil Pros:
- Enhanced security with tailgate interlock preventing retraction when locked.
- Self-contained retractable design with a compact storage canister.
- Constructed from sturdy and durable materials.
Gator Recoil Cons:
- Higher price point than folding or roll-up covers.
- Installation can be more challenging compared to simpler cover designs.
Our Hands-On Experience with the Gator Recoil
The Gator Recoil tonneau cover required a longer installation time compared to the average tonneau cover we tested.
While it offers the advantage of customizable locking positions, this feature also translates to more intricate installation steps. The clamps that secure the side rails to the truck bed are more integrated into the overall tonneau cover design, contributing to a slightly more complex setup process. The result is a cover that, while a bit more challenging to install initially, feels more secure and stable once properly set up.
Aside from the more involved installation, we found little to fault with the Gator Recoil. The slam latches operate flawlessly, and the components are well-manufactured and durable. We did notice some minor bending in the rubber stripping out of the box, but this flattened out once we tightened all the mounting bolts, not affecting the overall performance or weather sealing.
Best Budget Retractable Tonneau Cover: Gator Recoil
Key Features of Gator Recoil:
- Aluminum slat construction with a durable UV-resistant matte black finish.
- Adjustable second latch stop allows for locking the cover at any point along the rail.
- Integrated seals are designed to minimize moisture intrusion into the truck bed.
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What Customers Are Saying About the Gator Recoil
RealTruck Customer Review Score: 3.9 out of 5.0 stars (based on approximately 800 reviews).
Customer reviews indicate that owners appreciate the Gator Recoil hard rolling cover for its combination of good looks and affordability within the retractable tonneau cover category. Most reviewers find it performs well and represents good value for the price. However, some reviewers mention a more challenging installation process and express concerns about its long-term weather resistance.
#8: Best High-End Tonneau Cover: Retrax EQ
Retrax EQ: Key Features
- Cost: Starting from $3,200
- Cover Type: Retractable (Automatic)
- Material: Aluminum
- Warranty: 5 Years
The Retrax EQ is designed for truck owners who desire the ultimate in features and convenience. This premium tonneau cover boasts high-end components, integrated truck bed lighting, and fully automatic operation. The automatic retraction system can be controlled in three ways: through integration with your truck’s factory key fob, via the Retrax smartphone app, or using an optional keypad mounted in the truck cab.
The value proposition of the Retrax EQ hinges on the importance of automatic retraction to the user. For individuals who find manual tonneau cover operation cumbersome or simply desire the highest level of convenience, an automatic cover like the Retrax EQ is a compelling option, offering effortless opening and closing at the touch of a button.
Here’s a summary of the Retrax EQ’s performance in our testing categories:
| Review Category | Score (Out of 5.0 Stars) |
|---|---|
| Ease of Installation | 2.5 |
| Ease of Use | 5.0 |
| Durability | 4.5 |
| Overall Rating | 4.0 |
Retrax EQ Pros:
- Integrated LED bed lights for enhanced visibility in the truck bed.
- Fully automatic operation for maximum convenience.
- Ultra low-profile design for a sleek, integrated look.
Retrax EQ Cons:
- Highest price point of the tested covers.
- Most complex and time-consuming installation process.
Our Hands-On Experience with the Retrax EQ
Installing the Retrax EQ tonneau cover proved to be the most time-consuming of all the covers we tested. While the initial steps are similar to other tonneau covers (side rails attaching to the truck bed with clamps), the overall process is more complex and involved. However, even for someone without specialized mechanical skills, the installation is manageable – just be prepared to dedicate a significant portion of a day to the project.
A major factor contributing to the longer installation time is the automatic operation system. Completing the installation requires routing power cables from the Retrax EQ to the truck’s battery and connecting a control module to the vehicle’s electrical system. Routing the power cables is relatively straightforward but physically demanding, as it involves working underneath the truck and maneuvering in confined spaces.
The instructions for connecting the control module are vehicle-specific. While no wire stripping is required, accessing the interior wiring and plugging in the control module may necessitate removing some interior plastic panels and working in tight spaces within the truck’s cabin.
Seamless Automatic Operation
Once the installation was completed, the Retrax EQ’s automatic operation was seamless and impressive. Using the key fob, we could effortlessly open and close the tonneau cover automatically. The retraction and extension were smooth, although slightly slower compared to some other automatic systems. When fully closed, the cover sits almost perfectly flush with the truck bed, creating a very clean and integrated appearance.
Beyond its automatic operation, the Retrax EQ is a top-tier retractable tonneau cover in terms of design, stability, and smooth operation. It’s a standout choice among retractable tonneau covers.
Best High-End Tonneau Cover: Retrax EQ
Key Features of Retrax EQ:
- Dual Helical Cable Drive System with “glide tracks” for smooth and reliable operation.
- Operates via factory key fob, Retrax smartphone app, or optional in-cab touchpad.
- Compatible with popular T-slot accessories for added versatility.
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What Customers Are Saying About the Retrax EQ
As a relatively new product, the Retrax EQ currently has fewer online customer reviews compared to more established tonneau covers.
However, the initial customer feedback is positive. Reviewers have praised Retrax’s customer support responsiveness via email. Another customer highlighted the unexpectedly high build quality of the Retrax EQ, exceeding their initial expectations.
Hard Tonneau Truck Bed Covers: Comprehensive Buying Guide
The first crucial point to understand when shopping for hard tonneau covers is that they are vehicle-specific. Whether you drive a full-size truck like a Ford F-150 or Ram 1500, or a mid-size truck like a Toyota Tacoma or GMC Canyon, tonneau covers are designed to fit specific truck bed dimensions.
Tonneau covers create a seal over your truck bed and are precisely sized to ensure proper fitment and weather protection. Before purchasing any tonneau cover, it is imperative to confirm compatibility with your specific truck bed size and consider how the cover will impact your truck’s utility and cargo-hauling needs.
“When considering a tonneau cover, the primary factors are intended use and cargo protection needs,” explains Paul Knoll, Marketing Director at AmericanTrucks, a leading retailer of truck accessories. “For those frequently hauling gear, tools, or other valuables in their truck bed, a tonneau cover provides excellent security and weather protection.”
The best hard tonneau covers share several essential characteristics: effective weatherproofing, robust durability, ease of operation, and, for folding or prop-up models, unobstructed rear window visibility when open. If you anticipate frequently needing full, unobstructed bed space, consider how easily the tonneau cover can be removed and reattached. Ease of installation and removal becomes a significant factor in such cases.
Hard Tonneau Cover Comparison Table
To assist in your decision-making process, we’ve compiled a comparison table summarizing key features of the hard tonneau covers featured in this review:
| Brand/Model | Cover Type | Material | Warranty |
|---|---|---|---|
| GatorTrax Tonneau Cover | Retractable | Composite | 1 Year |
| Retrax PowertraxPRO XR | Retractable | Aluminum | Limited Lifetime |
| UnderCover SE | One-piece | ABS Composite | 3 years structural, 1 year parts, 1 year hardware |
| Gator Recoil | Retractable | Aluminum | 2 Years |
| BAKFlip G2 | Folding | Aluminum | 3 Years |
| Retrax EQ | Retractable | Aluminum | 5 Years |
| Gator EFX | Folding | Aluminum | Limited Lifetime |
| Truxedo Sentry CT | Roll-up | Aluminum and Canvas | 5 Years |
What Exactly Is a Hard Tonneau Cover?
Hard tonneau covers are a type of truck bed cover typically constructed from rigid materials like aluminum or composite. Due to their sturdy materials and robust design, hard truck bed covers offer significantly greater security against theft and unauthorized access compared to soft vinyl or canvas covers.
Despite their robust construction, most hard tonneau covers are designed for relatively straightforward installation, often requiring no specialized tools or permanent modifications to your truck. Many utilize clamp-on installation systems that are easily reversible.
How Much Do Hard Tonneau Covers Typically Cost?
The price range for hard tonneau covers varies significantly depending on several factors: your specific truck bed size, the quality of materials used in construction, and the type of cover you choose (one-piece, folding, retractable, roll-up). While some very low-cost hard tonneau covers exist in the $300 to $500 range, our research and testing did not identify any in this price bracket that we could confidently recommend due to concerns about material quality and long-term durability.
Our “budget” pick, the Gator EFX starting around $600, represents the entry point for a good-quality hard tonneau cover. Generally, folding covers tend to be less expensive than retractable and one-piece covers. Here’s a general cost breakdown based on the hard tonneau covers we recommend:
| Lowest Price | Average Price | Highest Price |
|---|---|---|
| $650 | $1,090 | $3,200 |
Are Hard Tonneau Covers Worth the Investment?
Deciding whether a hard tonneau cover is a worthwhile investment depends on your individual needs and priorities. A primary benefit of hard tonneau covers is their superior protection against theft and the elements. They provide a secure, lockable barrier for valuables stored in your truck bed, shielding them from rain, snow, dust, and road debris. Without a tonneau cover, exposed cargo is vulnerable to theft and weather damage. A hard tonneau cover offers peace of mind and can prevent potential headaches and losses.
We spoke with Hunter Gill, owner of TEQ Customs, a North Carolina-based retailer specializing in aftermarket truck accessories, to get his expert perspective on tonneau covers:
“Tonneau covers are more beneficial for protecting the contents of your [truck] bed rather than the bed itself. The truck bed itself is pretty durable from the factory… but if you regularly carry items you don’t want exposed to the elements, or anything valuable back there, a tonneau cover is a great option to keep that stuff safe.”
Types of Hard Truck Bed Covers: Design Variations
Hard tonneau covers are broadly categorized into three primary design types: one-piece, folding, and retractable. Paul Knoll from AmericanTrucks elaborates on the advantages of each type:
“Tri-fold or roll-up covers offer easier access to the truck bed, while hard folding or retracting models typically provide maximum security due to their more robust construction,” he explains. “Climate and weather conditions are also important considerations. If you live in an area with frequent heavy rain or snow, a hard cover is generally preferable for its durability and more complete weather sealing capabilities.”
Hard One-Piece Tonneau Covers
A one-piece hard tonneau cover is constructed as a single, solid unit, typically made of fiberglass or ABS composite. These covers utilize hydraulic struts or gas shocks to lift and lower, similar to a car trunk lid.
One-piece covers are known for providing excellent weather sealing due to their seamless design. They are also generally considered the most secure type of tonneau cover due to their solid, tamper-resistant construction. However, a primary limitation is that they do not allow for partial bed access. To access any part of the truck bed, the entire cover must be lifted open.
Hard Folding Tonneau Covers
Hard folding tonneau covers are segmented covers that fold in sections, typically in a tri-fold or quad-fold configuration. Depending on the specific design, folding covers offer varying degrees of bed access. Some can fold up against the cab, providing full bed access, while others may only allow partial access. A potential drawback of some folding covers is that when fully folded open against the cab, they may obstruct the rear window view.
Retractable Tonneau Covers
Retractable tonneau covers roll or retract into a storage canister, typically located at the front of the truck bed, behind the cab. Retractable covers are often the most expensive type of tonneau cover due to their more complex mechanical design. However, they offer the significant advantage of providing full truck bed access when fully retracted, without needing to be removed from the truck.
Hard vs. Soft Tonneau Covers: Key Differences
The most significant difference between hard and soft truck bed covers is typically price. Soft tonneau covers, made from vinyl or canvas, are generally considerably less expensive than hard covers. However, there are important trade-offs to consider.
Hard Tonneau Covers: Advantages
The primary advantage of a hard tonneau cover over a soft cover is superior durability and security. Hard covers are constructed from more robust materials and are significantly more resistant to damage, wear and tear, and theft attempts. They are likely to have a longer lifespan than soft covers, potentially making them more cost-effective over the long run. Another benefit of some hard tonneau covers is their weight-bearing capacity. Some models can support a significant amount of weight on top of the closed cover, providing an additional work surface or storage platform.
Hunter Gill of TEQ Customs emphasizes the enhanced protection offered by hard covers:
“Hard tonneau covers are going to provide significantly better protection against impacts,” Gill states. “They are much more likely to withstand impacts from falling branches, hail, or other debris, and are generally much harder to damage or penetrate compared to soft tonneau covers.”
Soft Tonneau Covers: Considerations
Soft tonneau covers offer a more budget-friendly entry point to truck bed protection. However, they are inherently less secure than hard covers as they can be easily cut or ripped open, making them vulnerable to theft. While many hard tonneau covers can also be defeated by a determined thief, it requires significantly more time, effort, and tools compared to breaching a soft cover.
Do Hard Tonneau Covers Improve Fuel Economy?
There are claims that hard tonneau covers can improve a truck’s fuel economy by reducing aerodynamic drag. Some proponents suggest potential gas mileage improvements of up to 10 percent. The aerodynamic principle is that a tonneau cover smooths airflow over the truck bed, reducing turbulence and drag, which can improve fuel efficiency, particularly at highway speeds. However, real-world fuel economy gains may vary depending on driving conditions, truck model, and other factors.
How to Install a Hard Tonneau Cover: A General Guide
While specific installation steps vary depending on the type and model of hard tonneau cover, the general installation process for folding, retractable, and tri-fold covers is largely similar. Due to the weight of most hard retractable covers, having a helper assist with the installation is highly recommended.
Here are general steps for installing a hard tonneau cover on your pickup truck:
1. Verify Parts Compatibility
Begin by unpacking all components included with your truck bed cover. Carefully check that all clamps, rails, and other parts are compatible with your truck’s bed rails and any existing bed liner. In some cases, minor trimming of a bed liner may be necessary to accommodate mounting clamps, but this is generally uncommon.
2. Install and Clamp Side Rails
With the truck tailgate open, position one of the side rails (included with your hard cover) flush against the inside edge of the truck bed rail, starting near the cab. Secure the side rail using one of the provided clamps. Typically, this involves hooking the underside of the clamp to the truck bed rail and the top portion to the tonneau cover’s side rail.
If there are gaps between the truck bed and the side rail, use shims (often included in the kit) to fill the space and ensure a snug fit.
For short truck beds, you will usually use three clamps per side rail. Longer beds typically require four clamps per side rail. Install the remaining clamps evenly spaced along the bed rail, ensuring consistent distribution of pressure.
Repeat this process to install the second side rail on the opposite side of the truck bed.
3. Align Rails and Tighten Clamps
Once both side rails are in place, ensure they are parallel to each other and positioned as close to the truck cab as possible (while allowing for proper cover operation). Precise alignment is crucial for proper cover fit and function. Measuring the distance between rails at multiple points can help ensure parallelism.
If the rails are not perfectly level or parallel, slightly loosen the clamps, reposition the rail as needed, and retighten the clamps. Once you are satisfied with the alignment, fully tighten all clamps to secure the side rails firmly in place.
If your tonneau cover kit includes additional components, such as storage straps or prop rods, install these before proceeding to mount the cover itself.
4. Install Rubber Seals (Weatherproofing)
If your tonneau cover is designed to be weatherproof, it will typically include rubber seals to close gaps and prevent water intrusion, particularly along the front of the bed near the cab and along the tailgate.
Before applying the seals, thoroughly clean the areas where they will be installed to ensure good adhesion. Remove the backing tape from the adhesive side of the rubber seal and carefully apply it to the designated area (usually between the truck cab and the front bed rail). Trim any excess seal material for a clean finish. Repeat this process for any additional seals included in your kit, such as tailgate seals or side rail seals.
5. Mount the Tonneau Cover
Finally, carefully lift and position the tonneau cover onto the installed side rails, starting at the front of the truck bed, nearest the cab. Use the provided clamps or mounting hardware to attach the cover to the side rails. Some tonneau covers may require drilling pilot holes for mounting, but many utilize no-drill clamp systems. Once the tonneau cover is securely mounted, close the cover and check the overall alignment, ensuring it sits squarely and latches correctly.
For retractable tonneau covers, test the retraction mechanism to ensure smooth operation and proper alignment within the side rails. For folding covers, check that all folding sections latch securely and are properly supported by the bed rails. Adjust rail positions or clamp tightness as needed to achieve optimal alignment and operation.
Best Hard Cover For Your Truck Bed: The Bottom Line
Our comprehensive testing and evaluation have determined that the GatorTrax is the best hard tonneau cover overall for 2025. However, we also highly recommend the PowertraxPRO XR, UnderCover SE, Gator Recoil, and BAKFlip G2 as top-performing hard tonneau covers that excel in specific categories and offer excellent value.
Best Hard Tonneau Covers: Frequently Asked Questions (FAQ)
What is the best hard tonneau cover on the market?
Based on our expert review and testing, we named the GatorTrax as the best hard truck bed cover overall for 2025. The GatorTrax has garnered over 900 customer reviews on RealTruck, with an impressive average rating of 4.5 out of 5.0 stars. This cover stands out for its highly durable composite material construction, smooth and easy retractable operation, and a solid one-year warranty.
What is the best hard folding tonneau cover available?
The BAKFlip G2 consistently ranks as one of the best hard folding truck bed covers. Constructed with a robust aluminum frame, the G2 provides excellent security and offers full truck bed access when fully folded and secured against the cab. It features EPDM rubber seals and integrated drainage channels designed to effectively prevent water from leaking into the truck bed.
What is the best tri-fold hard tonneau cover option?
The Gator EFX is our top pick for the best tri-fold hard tonneau cover. It offers an excellent balance of affordability, durability, and ease of use. Installation is tool-free and straightforward. The Gator EFX is constructed from aircraft-grade aluminum, capable of supporting up to 300 lbs of distributed weight, and features a scratch-, dent-, and UV-resistant polymer coating for long-lasting durability.
Is investing in a hard tonneau cover truly worth it?
If you need reliable protection for the contents of your truck bed, a hard tonneau cover is generally a worthwhile investment. While they are more expensive upfront than soft tonneau covers, hard covers offer significantly greater durability, security, and weather protection, potentially saving you money and hassle in the long run by protecting your cargo from theft and damage.
Which type of hard tonneau cover offers the most security?
A one-piece hard tonneau cover is generally considered the most secure type. Their solid, seamless construction and robust locking mechanisms make them highly resistant to tampering and unauthorized access. Often, one-piece covers cannot be opened or detached without first unlocking the truck’s tailgate, adding an extra layer of security.
Who manufactures BakFlip hard tonneau covers?
BAK Industries is the manufacturer of BAKFlip tonneau covers. These popular covers are proudly manufactured in the United States, specifically in Springfield, Missouri.
Are hard tonneau covers completely waterproof?
The best hard tonneau covers are designed to be highly waterproof and effectively minimize water intrusion into the truck bed. However, weather resistance can vary between brands and models. Based on our testing and customer reviews, Truxedo and UnderCover are known for manufacturing particularly waterproof hard tonneau covers.
What does the term “tonneau” actually mean?
The word “tonneau” (plural: tonneaux) refers to a rear compartment or area of certain types of vehicles, historically open touring cars and now commonly used to describe a truck bed cover. The term originates from the French word “tonneau,” which translates to “barrel” or, in a nautical context, refers to a unit of ship space measuring 100 cubic feet.
